Infrastructure
SSF is located at Rajkot, Gondal Road, District -Rajkot, Gujarat, India. The company land admeasures approximately 10000 meter and the company building consist of total area of approximately 5500 sq. meter. The company building consists of administrative block, forge shop, heat treatment shop, die shop, metallurgical lab, machining shop, standard room, finishing good warehouse, raw material storage area, canteen, conference and training facility etc.
SSF is located at Rajkot, Gondal Road, District -Rajkot, Gujarat, India. The company land admeasures approximately 10000 meter and the company building consist of total area of approximately 5500 sq. meter. The company building consists of administrative block, forge shop, heat treatment shop, die shop, metallurgical lab, machining shop, standard room, finishing good warehouse, raw material storage area, canteen, conference and training facility etc.
Infrastructure
SSF is located at Rajkot, Gondal Road, District -Rajkot, Gujarat, India. The company land admeasures approximately 10000 meter and the company building consist of total area of approximately 5500 sq. meter. The company building consists of administrative block, forge shop, heat treatment shop, die shop, metallurgical lab, machining shop, standard room, finishing good warehouse, raw material storage area, canteen, conference and training facility etc.
We are India based manufacturer and exporter of Ring rolled, Close-die, Open-die Forgings and in-house Machining Unit for Automotive Parts, Gear-Transmission, Bearing Races, Railway Rolled Rings, Flanges, Metal Gasket and General Engineering Applications from all type material like Carbon Steel, Alloy Steel, Structural & Tool Steel, Low Carbon Steel & Stainless Steel. We manufacture quality forging components as per customer specification and samples. We manufacture quality forging including gears, shafts, rings, forged auto engine parts, agricultural implements, flanges and pipe fittings, earth mover parts etc. We also supply customized forging as per buyer’s drawings / samples. We can manufacture parts from 1 Kg. to 300 Kg. Moreover a well equipped advanced forge shop, die shop, cutting shop (Band saw & Shearing) ,metal testing laboratory, an efficient heat treatment facility, Mechanical property testing laboratory, & machine shop with standard room, ensures fast delivery of your part and also making us a one-stop source for all your forging needs.
We have an optimum mix of manpower and sophisticated technology to provide you customized forgings.
We motivate our professional team through providing an environment that
Promotes continuous improvement
Gives employees the resources they need, in the form of training, knowledge, equipment, technology, etc., to achieve excellence in all they do
Maintains a culture which promotes mutual regard and respect, where people are recognized for their achievements and contributions.
Manufacturing Capability
In-house Tool & Die Development
Design Centre - AutoCAD
Metallurgy Lab - Optical Microscope Olympus make.
State-of-the-art Inspection & Testing Facilities
Manufacturing Capability
Raw Material Storage area: - The main raw material required for forgings is Carbon Steel, Alloy Steel, Structural & Tool Steel, Low Carbon Steel & Stainless Steel. The requirement is met domestically from reputed steel-mill in India. The storage of raw material is identify with Material Grade, heat no., Dia., supplier name, color codification etc.
Cutting Shop :- The cutting shop have separate area. Also cutting process will follow as per control plan & product requirement. The shop is fully equipped as below.
Automatic Band saw Machine.
Hacksaw machine.
Shearing Machine.
Forging Shop: - Our Forge Shop is equipped with 5 various type forging line for Rolled Ring forging, Open die forging & close die forging. Forging shop is equipped with below machinery.
Induction Billet Heater – For Ø 80mm to Ø 100mm & Ø 100mm to Ø 120mm.
Pneumatic Forging Hammers,
Mechanical Power press,
Hydraulic Press,
Ring Rolling Machine
Furnaces with Automatic Temperature Controllers etc.
Heat-treatment Shop: - The shop is well equipped with 90KW electric heated bell type furnaces. this shop is working 24X7 days. In heat-treatment shop we are doing stress reliving process like spheroidize annealing, special annealing, normalizing & isothermal annealing.
Machining Shop: - also has a separate machine shop consisting of :
Latest CNC turning centers & milling centers
Latest VMC machine.
a range of horizontal lathe machines for manufacture of flanges and general engineering products
range of vertical turning machines up to 1 meter dia for manufacture of rings, discs, tube sheets, railway bush, etc.
drilling machines
other special purpose machines
Quality Assurance Lab:- SSF has its own Quality Assurance Manual . We carry on with the best and purest available raw materials checking their correct chemical & physical properties. The manufacturing process is very well supported by Material Analysis, Metallurgical microscope and also all type of physical testing equipments. Facilities for customer specific requirements such as tensile Testing, Breakage load, Material Crack detection are also available for Both our facilities - forging and machining.
Chemical testing laboratory...
Physical Testing Laboratory....
Our infrastructural resources complement our strategy of being an innovator. We consistently strive to upgrade ourselves on technological front to meet the new challenges and provide innovative forging solutions to our customers. Our strategies are market oriented which are driven by two basic philosophies: complete service and highest quality standards.
We are India based manufacturer and exporter of Ring rolled, Close-die, Open-die Forgings and in-house Machining Unit for Automotive Parts, Gear-Transmission, Bearing Races, Railway Rolled Rings, Flanges, Metal Gasket and General Engineering Applications from all type material like Carbon Steel, Alloy Steel, Structural & Tool Steel, Low Carbon Steel & Stainless Steel. We manufacture quality forging components as per customer specification and samples. We manufacture quality forging including gears, shafts, rings, forged auto engine parts, agricultural implements, flanges and pipe fittings, earth mover parts etc. We also supply customized forging as per buyer’s drawings / samples. We can manufacture parts from 1 Kg. to 300 Kg. Moreover a well equipped advanced forge shop, die shop, cutting shop (Band saw & Shearing) ,metal testing laboratory, an efficient heat treatment facility, Mechanical property testing laboratory, & machine shop with standard room, ensures fast delivery of your part and also making us a one-stop source for all your forging needs.
We have an optimum mix of manpower and sophisticated technology to provide you customized forgings.
We motivate our professional team through providing an environment that
Promotes continuous improvement
Gives employees the resources they need, in the form of training, knowledge, equipment, technology, etc., to achieve excellence in all they do
Maintains a culture which promotes mutual regard and respect, where people are recognized for their achievements and contributions.
Manufacturing Capability
In-house Tool & Die Development
Design Centre - AutoCAD
Metallurgy Lab - Optical Microscope Olympus make.
State-of-the-art Inspection & Testing Facilities
Manufacturing Capability
- Raw Material Storage Area.
- Cutting Shop
- Die Shop
- Forging Shop
- Heat-treatment Shop
- Machining Shop
- Quality Assurance Lab
Raw Material Storage area: - The main raw material required for forgings is Carbon Steel, Alloy Steel, Structural & Tool Steel, Low Carbon Steel & Stainless Steel. The requirement is met domestically from reputed steel-mill in India. The storage of raw material is identify with Material Grade, heat no., Dia., supplier name, color codification etc.
Cutting Shop :- The cutting shop have separate area. Also cutting process will follow as per control plan & product requirement. The shop is fully equipped as below.
Automatic Band saw Machine.
Hacksaw machine.
Shearing Machine.
Forging Shop: - Our Forge Shop is equipped with 5 various type forging line for Rolled Ring forging, Open die forging & close die forging. Forging shop is equipped with below machinery.
Induction Billet Heater – For Ø 80mm to Ø 100mm & Ø 100mm to Ø 120mm.
Pneumatic Forging Hammers,
Mechanical Power press,
Hydraulic Press,
Ring Rolling Machine
Furnaces with Automatic Temperature Controllers etc.
Heat-treatment Shop: - The shop is well equipped with 90KW electric heated bell type furnaces. this shop is working 24X7 days. In heat-treatment shop we are doing stress reliving process like spheroidize annealing, special annealing, normalizing & isothermal annealing.
Machining Shop: - also has a separate machine shop consisting of :
Latest CNC turning centers & milling centers
Latest VMC machine.
a range of horizontal lathe machines for manufacture of flanges and general engineering products
range of vertical turning machines up to 1 meter dia for manufacture of rings, discs, tube sheets, railway bush, etc.
drilling machines
other special purpose machines
Quality Assurance Lab:- SSF has its own Quality Assurance Manual . We carry on with the best and purest available raw materials checking their correct chemical & physical properties. The manufacturing process is very well supported by Material Analysis, Metallurgical microscope and also all type of physical testing equipments. Facilities for customer specific requirements such as tensile Testing, Breakage load, Material Crack detection are also available for Both our facilities - forging and machining.
Chemical testing laboratory...
- Carbon-Sulfur Apparatus
- Hot plate
- Jomini Hardenability Apparatus
- Muffle Furnace
- Spectrometer
Physical Testing Laboratory....
- Hardness Testers
- Metallurgical Microscopes
- Universal Tensile Testing Machine
- Impact Testing Machine
- Profile Projector
- Crack Detector
- Measuring Device (Vernier, Micrometer, Slip gauge, Comparator stand etc.)
Our infrastructural resources complement our strategy of being an innovator. We consistently strive to upgrade ourselves on technological front to meet the new challenges and provide innovative forging solutions to our customers. Our strategies are market oriented which are driven by two basic philosophies: complete service and highest quality standards.
Our Products
CLOSED DIE FORGING is the process whereby this deformation is confined within a shaped cavity in the dies to achieve a desired engineering configuration.
Open die forging involves the shaping of heated metal parts between a top die attached to a ram and a bottom die attached to a hammer anvil or press bed.
At SSF we offer a full range of in-house machining options to take your forgings to near-finished dimensions.
